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Question

While assembling two mild steel plates using dowel pins, which method ensures the most accurate alignment without relying on visual inspection?

This question was previously asked in
RRB ALP 2025 CBT 2 Wiremen Question Paper (28-Jul-2026) (Shift 2)
The correct answer is

Using a jig with reference holes for positioning

To achieve precise alignment of two mild steel plates using dowel pins, it is essential to use a method that does not rely on visual inspection, which might introduce human error. The most effective and accurate method from the given options is:

  • Using a jig with reference holes for positioning.

Let's explore why using a jig is the most accurate method:

  1. Concept of Jigs:
    • A jig is a custom-made tool used to control the location and motion of another tool, especially when positioning workpieces.
    • In this context, the jig has reference holes that are precisely manufactured to ensure that the dowel pins align perfectly with these holes for accurate placement.
  2. Advantages of Using Jigs:
    • Precision: Unlike visual inspection, a jig ensures alignment based on the physical positioning of reference holes.
    • Consistency: Once set up, a jig can be used to repeat the alignment with high precision across multiple assemblies, reducing variability.
    • Efficiency: Using a jig speeds up the process by allowing quick and accurate positioning of plates without the need for continuous adjustments.
  3. Elimination of Other Options:
    • Holding plates together with spring clamps only: This method may not ensure precise alignment and relies on the assembler's skill.
    • Measuring edge distances with a steel scale: This method involves manual measurement, which can introduce errors.
    • Applying chalk to mark direct contact points: This provides a visual guide but lacks the precision required for exact alignment.

In conclusion, the use of jigs with reference holes is highly recommended for assembling components with precision and consistency. It minimizes dependency on visual judgment and manual measurement, leading to a more reliable assembly process.

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