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Question

When selecting an electrode for ARC welding mild steel structures exposed to variable weather conditions, which factor is most critical to ensure weld durability and integrity?

This question was previously asked in
RRB ALP 2025 CBT 2 Wiremen Question Paper (28-Jul-2026) (Shift 2)
The correct answer is

Choosing an electrode with low hydrogen content to minimize cracking risk

Mild-steel structures welded and then exposed to variable weather are at risk of hydrogen-induced or cold cracking. Moisture from the air or from a damp electrode coating releases hydrogen, which is absorbed into the weld.

Dissolved hydrogen collects in the weld and the heat-affected zone and, under the internal stresses of a restrained joint, initiates cracks, often some time after welding.

The way to guard against this is to limit the hydrogen entering the weld in the first place by choosing a low-hydrogen electrode, whose coating is formulated and kept dry so it adds very little hydrogen.

Keeping the hydrogen low prevents cold cracking and so protects the durability and integrity of the joint under changing conditions.

High current-carrying capacity (option 1) and fast deposition rate (option 3) only speed up the work; they do nothing to stop hydrogen cracking and can worsen quality if misused.

Higher tensile strength than the base metal (option 2) is not the aim; over-matching strength can raise hardness and actually increase, not reduce, the cracking risk, so it is not the critical factor here.

Controlling hydrogen is the decisive factor for weather-exposed mild steel.

Hence, the answer is Choosing an electrode with low hydrogen content to minimize cracking risk.

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Similar Questions

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  3. The simplest type of a seam is a ___________.

  4. The colour code used for hose pipe for oxygen line is _______

  5. What is the colour of Argon cylinder?

  6. Gas welding is also known as:

  7. The inner core of the flame in gas welding has _______ temperature

  8. What is the color of an oxygen gas cylinder?

  9. A process of joining similar metals by application of heat with or without application of pressure and addition of filter material is called ______

  10. Acetylene gas is dissolved in ________ for safe storage and usage.


Important Questions from Welding

  1. The flame which contains excess oxygen than theoretical required:

  2. In gas welding, the inclination of the blow pipe with respect to the plate in Leftward welding is-

  3. In resistance welding, the SCR contactor will close during ____

  4. In the flash butt welding:

  5. Carburising flame is used to weld metals like _____.

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