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Question

Which of the following equipment is used in arc welding?

This question was previously asked in
RRB ALP 2018 CBT 2 Fitter Question Paper (21-Jan-2019) (Shift 3)
The correct answer is

Electrode

Introduction to Arc Welding Equipment

Arc welding is a widely used process for joining metal parts by creating an electric arc between an electrode and the base metal. This arc generates intense heat, which melts the metal and allows the pieces to fuse together, often with the help of a filler material. Different welding processes require specific types of equipment to function correctly.

Analyzing the Options for Arc Welding Equipment

Let's look at the provided options and determine which one is specifically used in arc welding:

  • Gl Wire: This term isn't standard for a primary component in typical arc welding processes like SMAW, GMAW, or TIG. While 'GI' might stand for Galvanized Iron, galvanized wire is not a standard electrode or filler material for common structural or industrial arc welding applications.
  • Soldering wire: Soldering is a different joining process where a filler metal (solder) melts at a relatively low temperature (below 450°C) to join workpieces, without melting the base metal itself. Soldering wire contains solder and flux, and is used with soldering irons or torches, not typical arc welding machines.
  • Electrode: An electrode is a fundamental component in arc welding. It serves to conduct the electric current that creates the welding arc. In some processes (like SMAW - Shielded Metal Arc Welding), the electrode also melts and provides the filler metal. In others (like TIG - Gas Tungsten Arc Welding), it's non-consumable and solely creates the arc, with filler metal added separately.
  • Plastic stick: Plastic sticks are used in plastic welding, a process that joins plastic materials using heat, hot air, or ultrasonic energy. This is completely different from joining metals using an electric arc.

Why Electrode is Key in Arc Welding

Based on the analysis, the electrode is the essential equipment directly involved in creating the electric arc needed for arc welding. Without an electrode to carry the welding current, the arc cannot be established to melt the metals.

Different types of electrodes exist depending on the specific arc welding process being used:

  • Consumable electrodes: These melt during welding and become part of the weld joint (e.g., covered electrodes in SMAW, bare wire in GMAW).
  • Non-consumable electrodes: These do not melt but serve only to establish the arc (e.g., tungsten electrode in TIG welding).

Summary of Equipment Use

Here is a quick summary of the typical uses of the listed items:

Equipment Typical Process Used In Relation to Arc Welding
Gl Wire Various uses, possibly galvanized applications Not a standard arc welding component
Soldering wire Soldering Different joining process
Electrode Arc Welding (SMAW, TIG, etc.) Essential component for creating the arc and/or providing filler metal
Plastic stick Plastic Welding Different joining process for plastics

Therefore, among the given options, the electrode is the equipment specifically used in arc welding.

Revision Table: Key Welding Components

Component Function in Welding Related Process
Electrode Carries welding current, creates arc; may add filler metal Arc Welding
Filler Metal Material added to the joint to create the weld bead Various welding/soldering processes
Welding Machine (Power Source) Provides the necessary electric current Arc Welding
Shielding Gas Protects the weld area from atmospheric contamination GMAW, TIG, FCAW (some types)
Flux Cleans the surface, protects the weld, adds alloying elements SMAW (electrode coating), FCAW (wire core), Brazing, Soldering

Additional Information: Types of Arc Welding and Electrodes

There are several types of arc welding processes, each using different types of electrodes and equipment:

  • Shielded Metal Arc Welding (SMAW): Uses covered, consumable electrodes (welding rods). The coating provides flux and shielding gas.
  • Gas Tungsten Arc Welding (GTAW or TIG): Uses a non-consumable tungsten electrode and an inert shielding gas (like Argon). Filler metal is often added manually.
  • Gas Metal Arc Welding (GMAW or MIG): Uses a continuous, consumable wire electrode and a shielding gas.
  • Flux-Cored Arc Welding (FCAW): Uses a continuous, consumable tubular wire electrode filled with flux. May or may not use external shielding gas.

In all these processes, the electrode plays a crucial role in establishing and maintaining the welding arc.

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Similar Questions

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Important Questions from Welding

  1. The flame which contains excess oxygen than theoretical required:

  2. In which of the following welding techniques is heat primarily generated by a highly concentrated beam of coherent light?

  3. In gas welding, the inclination of the blow pipe with respect to the plate in Leftward welding is-

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  5. Submerged arc welding, an automatic welding process uses AC current up to

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