All Exams Test series for 1 year @ ₹349 only
Question

During the 'Shaping' operation conducted on a workpiece of aluminum material, the type of coolant used is:

This question was previously asked in
RRB JE 2025 CBT 2 Mechanical and Allied Engg Question Paper English (2-Jul-2026) (Shift-1)
The correct answer is

kerosene

In the shaping operation a single-point tool reciprocates in a straight line to remove material from a flat surface. Because the cut is intermittent and generates heat and friction at the tool tip, a cutting fluid is applied to cool the tool, wash away chips and, most importantly for soft metals, improve lubrication. The correct coolant for aluminum is kerosene.

Aluminum is a soft, ductile, chemically reactive metal that tends to weld or smear onto the cutting edge, forming a built-up edge (BUE). A BUE ruins the surface finish and increases cutting forces. Kerosene works well here for several reasons:

  • It is a light hydrocarbon with good penetrating and lubricating ability, so it seeps into the tool–chip interface and reduces the friction that causes BUE.
  • It is chemically inert toward aluminum, so it does not stain, etch or corrode the workpiece the way some water-based or chlorinated fluids can.
  • It gives a clean, bright surface finish and clears fine aluminum chips easily because of its low viscosity.

Why the other choices are not the standard answer: a heavy cutting compound and mineral hard oil are formulated for tougher ferrous metals such as steel and cast iron, where their higher viscosity and extreme-pressure additives resist high tool loads — they are unnecessarily heavy and can smear on soft aluminum. The dry kerosene turpentine option is not a recognised standard shop coolant for aluminum machining. Hence plain kerosene is the recommended coolant.

Was this answer helpful?

Similar Questions

  1. Why is a steady rest sometimes used in cylindrical grinding?

  2. The type of surface produced by a taper turning operation performed on a lathe machine is:

  3. Which component in a cylindrical grinding machine provides longitudinal movement to the workpiece?

  4. For drilling a hole on a lathe, the drilling tool is placed in the ______.


Important Questions from Machining Processes and Machine Tools

  1. Binding material in cemented carbide tool is

  2. Tool in the case of ultrasonic machining is made of _____.

  3. The corrosion resistance property of stainless steel is due to the presence of

  4. Production of the conical surface by a gradual reduction in diameter along the length of the cylinder is known as:

  5. In chemical machining, the etch factor is expressed as:
Need Expert Advice?
Test Series
RRB JE img
Railways
RRB JE Prev. Yr. Paper (CBT 1 + CBT 2) Test Series
290 Tests 5 Tests Free
4807 Attempts
4.3(88)
English

Start Your Preparation with Prepp Mobile App

Download the app from Google Play & App Store
Download the app from Google Play & App Store
Prepp Mobile App