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Question

Which welding technique is best suited for precise and clean joining of thin sheet metal panels in automobile body fabrication?

This question was previously asked in
RRB NTPC 2025 Graduate Level CBT 1 Question Paper (25-Mar-2026) (Shift 3)
The correct answer is

Resistance spot welding

The question asks for the best welding technique suitable for precise and clean joining of thin sheet metal panels, specifically in the context of automobile body fabrication. The options provided include various welding methods, and the correct answer is identified as Resistance spot welding. Here's why:

  1. Understanding Welding Techniques:
    • Forge Welding: This is one of the oldest methods where pieces of metal are heated to high temperatures and hammered together. It is not suitable for thin sheet metals as it is imprecise and can lead to distortion.
    • Submerged Arc Welding: This process involves a continuous wire feed and is mainly used for thick materials. It offers deep weld penetration but is unsuitable for thin sheets and precision required in car body panels.
    • Friction Welding: This technique uses mechanical friction to generate heat. While it produces strong joints, it is not practical for thin sheet metals typically used in automotive applications.
    • Resistance Spot Welding: This method involves joining overlapping metal sheets by applying pressure and passing current through the contact area. It is ideal for thin sheets, providing a clean and precise weld without causing significant distortion.
  2. Resistance Spot Welding in Automobile Industry:
    • This method is extensively used in the automotive industry, specifically for welding thin metal panels like those found in car bodies.
    • The process is relatively fast and can be easily automated, which is advantageous for mass production.
  3. Conclusion: Given the need for precision and the specific requirement for joining thin sheets in the automobile body fabrication, Resistance Spot Welding is the most suitable technique. It ensures efficiency, minimizes distortion, and offers high-speed production capabilities, which are crucial in automobile manufacturing.

Thus, the correct answer is Resistance Spot Welding.

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Important Questions from Welding

  1. To weld metals together, high temperature is required. Such a high temperature is obtained by burning:

  2. Which one of the following is not classified as a fusion welding process?

  3. The material used for coating the electrode is called

  4. When attaching a High-Speed Steel (HSS) cutting insert to a carbon steel tool holder, which joining technique is commonly used to ensure a strong bond without adversely affecting the heat treatment of the HSS?

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