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Question

Which of the following welding methods joins metals by melting the base materials at the joint?

This question was previously asked in
RRB NTPC 2025 Graduate Level CBT 1 Question Paper (25-Mar-2026) (Shift 3)
The correct answer is

Fusion welding

To solve the given question, we need to understand different welding methods and identify which method joins metals by melting the base materials at the joint.

Let's examine each option:

  1. Pressure Welding: This involves applying pressure to weld materials without melting the base materials. Commonly, heat may be applied, but the fundamental joining mechanism is pressure. It does not rely on melting, which excludes it from being the correct method for this question.
  2. Fusion Welding: This method involves melting the base materials at the joint to achieve welding. It directly uses heat to melt the metals, allowing them to fuse upon cooling. This method indeed joins metals by melting the base materials, making it the correct answer.
  3. Solid-State Welding: Here, welding is achieved without melting the base materials. The process involves diffusion, pressure, or relative motion to achieve a weld. Since this does not melt metals, it is not the correct method per the question.
  4. Resistance Welding: This is a group of welding processes where the base metals are joined by applying heat generated from electrical resistance and force. While it involves heat, it primarily relies on pressure and resistance rather than fully melting the materials. Thus, this too is not the correct method.

Based on the above analysis, Fusion Welding is the correct answer, as it involves melting the base materials at the joint to create the weld.

This welding method is used in various applications, including construction and automotive manufacturing, for its ability to create strong joints.

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Important Questions from Welding

  1. To weld metals together, high temperature is required. Such a high temperature is obtained by burning:

  2. Which one of the following is not classified as a fusion welding process?

  3. The material used for coating the electrode is called

  4. When attaching a High-Speed Steel (HSS) cutting insert to a carbon steel tool holder, which joining technique is commonly used to ensure a strong bond without adversely affecting the heat treatment of the HSS?

  5. What is the primary action of the electrodes during resistance seam welding?
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