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Question

In seam welding, the electrodes are made of _______.

This question was previously asked in
RRB JE 2025 CBT 2 Mechanical and Allied Engg Question Paper English (2-Jul-2026) (Shift-1)
The correct answer is

copper alloys

In seam welding, the selection of material for the electrodes is crucial to ensure effective and efficient welding, as well as to extend the life of the electrodes. Let's explore why copper alloys are the ideal choice for seam welding electrodes.

Reasoning:

  • Copper Alloys: Seam welding involves continuous or intermittent welding along a joint, often with long passes. Copper alloys are preferred for electrodes because they have excellent electrical and thermal conductivity. This ensures efficient energy transfer during welding and helps dissipate heat rapidly, reducing electrode degradation.
  • Aluminium: While aluminium has good conductivity, it is too soft for the wear-and-tear environment that electrodes face. It would deform easily under the stresses of seam welding.
  • Brass: Brass, an alloy primarily of copper and zinc, does not have as good conductivity as pure copper or its specific alloys optimized for welding. Additionally, brass may not provide the necessary hardness and durability required for welding applications.
  • Tungsten: Tungsten is used in high-temperature applications due to its high melting point, but its conductivity is lower than that of copper alloys. It is more brittle and not typically used for continuous seam welding processes.

Conclusion: The correct answer is copper alloys because they offer the optimal balance of high conductivity and durability, essential traits for the electrodes used in seam welding.

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