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Question

Which component is essential in a profile projection method for accurately displaying the outline of a machine part?

The correct answer is

Collimated light source with precise screen alignment

A profile projector (also called an optical comparator or shadowgraph) is a non-contact metrology instrument that measures the outline (profile) of small or delicate parts — thread forms, gear teeth, stamped parts — by projecting a hugely magnified shadow image of the part onto a screen where it can be compared against a reference chart or measured with a graticule.

The component essential to its accuracy is a collimated (parallel) light source combined with a precisely aligned screen, which is the correct answer. The reasoning follows directly from how a shadow is formed:

  • The part is illuminated from behind; the light that passes around its edges casts a silhouette that is then magnified by the projection lens onto the screen.
  • If the illuminating rays are parallel (collimated), the edge of the shadow is sharp and its position corresponds truthfully to the part's true edge, giving an accurate, undistorted outline. This is essentially telecentric/parallel illumination that keeps magnification constant and edges crisp.
  • The screen must be precisely aligned (flat and square to the optical axis) so that the magnified image is not skewed and measurements taken from it are true to scale.

The other options would all blur or distort the profile. A simple lamp with a diffused translucent screen produces scattered, non-parallel rays that create a fuzzy, penumbral shadow edge, so the outline cannot be read accurately. A curved screen with angled projection introduces geometric distortion and non-uniform magnification across the field, corrupting measurements. Non-reflective surface with ambient room lighting provides no controlled back-illumination or magnification at all and could not form a defined projected profile. Only collimated light with a precisely aligned screen delivers the sharp, accurate outline the method depends on.

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