Which process uses oil and water to separate valuable minerals from impurities during ore concentration?
Froth flotation method
Froth flotation is a physical concentration technique used primarily to separate sulphide ores (such as those of copper, lead, and zinc) from the gangue (unwanted rocky/earthy impurities) that surrounds them in the raw ore, based on differences in their surface wetting properties rather than any chemical reaction.
Underlying principle: Sulphide ore particles are naturally (or can be made) preferentially wetted by oil and repel water — i.e., they are hydrophobic in the presence of the collector oil — whereas the gangue particles are preferentially wetted by water — i.e., they are hydrophilic. This difference in surface affinity is exploited to physically separate the two.
Step-by-step process:
Additional reagents such as depressants (to prevent unwanted minerals from floating, e.g., sodium cyanide used to depress zinc sulphide in the presence of lead sulphide) can also be used to make the separation more selective when the ore contains more than one type of sulphide mineral.
The other listed processes work on different principles and are not what is being described here: electrolytic refining uses an electric current passed through an electrolyte to purify already-extracted impure metal (typically used as a final purification step, not for initial ore concentration); the leaching process dissolves the desired metal compound selectively using a suitable chemical solvent (e.g., cyanide leaching of gold ore, or use of NaOH for bauxite), leaving the solid impurities behind, and does not involve oil, water, or froth; and magnetic separation relies on differences in magnetic susceptibility between the ore and the gangue (using a magnetic roller), which is only effective when either the ore or the impurity is magnetic in nature, unlike the oil–water–air-based mechanism of froth flotation.
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