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Question

Corrosion resistance of alloy steels can be increased further by:

This question was previously asked in
RRB JE 2025 CBT 2 Mechanical and Allied Engg Question Paper English (2-Jul-2026) (Shift-1)
The correct answer is

Using protective coatings or chemical passivation treatment

Concept: Alloy steels already resist corrosion better than plain carbon steels because alloying elements (especially chromium) form a passive oxide film. However, when even greater corrosion protection is required — beyond what the alloy chemistry alone provides — the most reliable and general approach is to add a barrier or an enhanced passive layer that separates the metal from the corrosive environment.

Why the correct answer works: Applying protective coatings or a chemical passivation treatment directly attacks the corrosion mechanism, which requires the metal, an electrolyte, and oxygen to be in contact:

  • Protective coatings — paints, polymer/epoxy films, or metallic coatings such as zinc (galvanising), nickel, or chromium plating — physically isolate the steel from moisture and oxygen, and galvanic coatings like zinc additionally protect sacrificially.
  • Chemical passivation — e.g. nitric- or citric-acid treatment of stainless steel — removes surface iron contamination and thickens the chromium-rich passive oxide film, markedly improving resistance.

Why the other options are wrong:

  • Mechanical polishing reduces crevices where moisture collects and gives a modest benefit, but on its own it does not create a durable protective layer, so it is not the primary way to further raise corrosion resistance.
  • Adding a small percentage of copper does give a slight improvement in atmospheric (weathering) corrosion resistance, but the effect is minor and specific, not the principal method being asked for.
  • Increasing carbon content is actively harmful — higher carbon promotes carbide formation that can deplete chromium locally and reduces corrosion resistance rather than increasing it.
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Important Questions from Properties of Materials

  1. Which of the following statement is incorrect about thermoplastic polymer?

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