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Question

Which of the following is added to iron to make iron hard and strong?

This question was previously asked in
RRB ALP 2018 CBT 2 Fitter Question Paper (21-Jan-2019) (Shift 3)
The correct answer is

Carbon

Understanding How Iron Becomes Hard and Strong

Pure iron is a metal that is relatively soft and malleable. This means it can be easily shaped or bent. While it has many uses, for applications requiring high strength and hardness, pure iron is not sufficient.

To improve the properties of iron, other elements are added to it, creating alloys. The question asks which specific element is added to make iron hard and strong.

The Role of Carbon in Strengthening Iron

Adding carbon to iron is the most common way to significantly increase its strength and hardness. When carbon atoms are introduced into the iron crystal structure, they interfere with the movement of iron atoms. This interference makes it much harder for the metal to deform, resulting in increased strength and hardness.

Depending on the amount of carbon added, different materials are formed:

  • Steel: This is an alloy of iron and carbon, typically containing between 0.02% and 2.1% carbon by weight. Steel is much stronger and harder than pure iron and is widely used in construction, vehicles, tools, and machinery. Different types of steel exist based on carbon content and the addition of other alloying elements like chromium, nickel, and manganese.
  • Cast Iron: This alloy contains a higher percentage of carbon, usually between 2.1% and 4% (and often other elements). Cast iron is hard and brittle compared to steel but has good casting properties and compressive strength.

Examining the Other Options

  • Zinc: Zinc is primarily added to iron or steel through a process called galvanization. This process coats the surface of the iron with a layer of zinc, which protects the iron from corrosion (rusting). While this extends the lifespan of iron structures, it does not fundamentally make the bulk iron itself harder or stronger.
  • Copper: Copper can be added to iron alloys, often in small amounts, to improve certain properties like corrosion resistance or mechanical strength in specific types of steel (like weathering steels). However, copper is not the primary element responsible for the significant hardening and strengthening effect that carbon provides to make materials like steel and cast iron.
  • Sodium: Sodium is a highly reactive alkali metal. It reacts vigorously with water and air and is not used as an alloying element to strengthen iron in this context. It has entirely different chemical properties and applications.

Conclusion on Iron Hardening

Based on how these elements interact with iron, carbon is the key element added to iron to produce alloys like steel and cast iron, which are significantly harder and stronger than pure iron.

Effect of Adding Elements to Iron
Element Added Primary Effect on Iron
Carbon Increases hardness and strength (makes steel and cast iron)
Zinc Provides corrosion resistance (galvanization)
Copper Can improve certain properties; not primary hardening agent
Sodium Highly reactive; not used for strengthening iron

Revision Table: Iron and Alloys

Review the key points about how elements affect iron's properties.

  • Pure Iron: Soft, malleable.
  • Iron + Carbon: Forms steel (strong, hard) and cast iron (hard, brittle).
  • Iron + Zinc: Galvanized iron (corrosion resistant).

Additional Information: Steel Properties and Uses

Steel, the alloy of iron and carbon, is incredibly versatile because its properties can be tailored by varying the carbon content and adding other alloying elements. Higher carbon content generally increases hardness and strength but reduces ductility and makes the material more brittle. Low-carbon steels are more easily shaped, while high-carbon steels are used for applications requiring wear resistance, like tools and springs.

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