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Question

The time study of machinery operation recorded a cycle time of 7.0, 6.0, 7.0, 8.0 minutes. The performance rating of worker is 95%. The allowance fraction is 0.1. Standard time will be given by:

The correct answer is

7.39 minutes

Understanding Time Study Concepts

Time study is a work measurement technique used to record the times of performing a task or its elements by a qualified worker, at a defined level of performance. The main goal is to determine the time it should take to complete the task under given conditions.

Key terms in this problem include:

  • Cycle Time: The time taken to complete one full cycle of the operation. Multiple observations are usually taken.
  • Performance Rating: A factor that represents the worker's pace compared to a standard or normal pace (often considered 100%). A worker performing faster than normal would have a rating above 100%, and slower workers below 100%.
  • Normal Time: The time required by a qualified worker working at a normal pace to complete a task. It is calculated by multiplying the average observed cycle time by the performance rating.
  • Allowance: Extra time added to the normal time to account for personal needs (like restroom breaks), fatigue, and unavoidable delays. Allowances are often expressed as a percentage or a fraction.
  • Standard Time: The total time in which a task should be completed by a qualified worker working at a normal pace, including allowances.

Calculating Standard Time

To calculate the standard time from the given time study data, we follow these steps:

Step 1: Calculate Average Cycle Time

We are given the cycle times recorded for the machinery operation: 7.0, 6.0, 7.0, 8.0 minutes.

The average cycle time is the sum of the observed times divided by the number of observations.

Observed Cycle Times
Observation Time (minutes)
1 7.0
2 6.0
3 7.0
4 8.0

Average Cycle Time = $\frac{\text{Sum of Cycle Times}}{\text{Number of Observations}}$

Average Cycle Time = $\frac{7.0 + 6.0 + 7.0 + 8.0}{4} = \frac{28.0}{4} = 7.0 \text{ minutes}$

Step 2: Calculate Normal Time

The normal time accounts for the worker's performance rating. The performance rating is given as 95%, which is 0.95 as a decimal.

Normal Time = Average Cycle Time $\times$ Performance Rating

Normal Time = $7.0 \text{ minutes} \times 0.95 = 6.65 \text{ minutes}$

Step 3: Calculate Standard Time

The standard time includes an allowance for personal needs, fatigue, and delays. The allowance fraction is given as 0.1 (or 10%). There are two common ways allowance is applied: as a percentage of normal time, or as a percentage of standard time. Based on the options provided, the allowance is likely applied as a fraction of the standard time. The formula is:

Standard Time = $\frac{\text{Normal Time}}{1 - \text{Allowance Fraction}}$

Here, Normal Time = 6.65 minutes and Allowance Fraction = 0.1.

Standard Time = $\frac{6.65}{1 - 0.1} = \frac{6.65}{0.9}$

Standard Time = $7.3888... \text{ minutes}$

Rounding to two decimal places, the standard time is approximately 7.39 minutes.

Let's compare this result with the given options:

  • 15.65 minutes
  • 7.39 minutes
  • 4.66 minutes
  • 2.87 minutes

The calculated standard time of approximately 7.39 minutes matches one of the options.

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Important Questions from Line Balancing and Work Study

  1. If (R) is the base rate guaranteed per hour, (S) is the standard time for the job and (T) is the actual time, then according to Rowan plan, wages for the job will be-

  2. Fifty observations of production operation revealed a mean cycle time of 10 min. The worker was evaluated to be performing at 90% efficiency. Assuming the allowances to be 10% of the normal time, the standard time (in minutes) for the job is

  3. Fifty observations of production operation revealed a mean cycle time of 10 min. The worker was evaluated to be performing at 90% efficiency. Assuming the allowances to be 10% of the normal time, the standard time (in minutes) for the job is
  4. A technique of Work measurement in which times established for basic human motions are used to build up the time for a job at the defined level of performance is called:

  5. Which of the following is best fit for analyzing the effect of variable, relationship and manipulation of a model?

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