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Question

Fifty observations of production operation revealed a mean cycle time of 10 min. The worker was evaluated to be performing at 90% efficiency. Assuming the allowances to be 10% of the normal time, the standard time (in minutes) for the job is

The correct answer is 9.9

Calculating Standard Time in Production Operations

The question asks us to determine the standard time for a production job, given the mean cycle time, worker efficiency, and allowances.

Understanding the Concepts

  • Observed Time or Mean Cycle Time: This is the average time taken to complete one cycle of the operation based on direct observation. In this case, it is given as 10 minutes.
  • Performance Rating or Worker Efficiency: This factor adjusts the observed time to account for the worker's pace. If the worker performs faster than normal, the rating is > 1 (or > 100%). If slower, it's < 1 (or < 100%). Here, the worker is performing at 90% efficiency, which means the performance rating is 0.90.
  • Normal Time: This is the time a trained worker would take to complete the job cycle, working at a normal pace, without any interruptions or fatigue. It is calculated by adjusting the observed time using the performance rating.
  • Allowances: These are additions to the normal time to account for personal needs, fatigue, and unavoidable delays. In this problem, allowances are given as 10% of the normal time.
  • Standard Time: This is the total time allowed for a worker to complete one cycle of the job, working at a normal pace, including time for allowances.

Steps for Calculation

To find the standard time, we first need to calculate the normal time, and then add the allowances to the normal time.

Step 1: Calculate Normal Time

Normal Time is calculated using the formula:

\(\text{Normal Time} = \text{Observed Time} \times \text{Performance Rating}\)

Given:

  • Observed Time = 10 min
  • Performance Rating = 90% or 0.90

Calculation:

\(\text{Normal Time} = 10 \text{ min} \times 0.90\)

\(\text{Normal Time} = 9 \text{ min}\)

Step 2: Calculate Standard Time

Standard Time is calculated by adding allowances to the Normal Time. The allowances are 10% of the Normal Time.

\(\text{Allowances Amount} = 10\% \text{ of Normal Time}\)

\(\text{Allowances Amount} = 0.10 \times 9 \text{ min}\)

\(\text{Allowances Amount} = 0.9 \text{ min}\)

Now, add the allowances to the normal time:

\(\text{Standard Time} = \text{Normal Time} + \text{Allowances Amount}\)

\(\text{Standard Time} = 9 \text{ min} + 0.9 \text{ min}\)

\(\text{Standard Time} = 9.9 \text{ min}\)

Alternatively, we can use the formula:

\(\text{Standard Time} = \text{Normal Time} \times (1 + \text{Allowance Percentage as Decimal})\)

\(\text{Standard Time} = 9 \text{ min} \times (1 + 0.10)\)

\(\text{Standard Time} = 9 \text{ min} \times 1.10\)

\(\text{Standard Time} = 9.9 \text{ min}\)

Summary of Calculation

Parameter Value
Observed Time (Mean Cycle Time) 10 min
Performance Rating (Efficiency) 90% (0.90)
Normal Time \(10 \times 0.90 = 9\) min
Allowances (% of Normal Time) 10% (0.10)
Allowances Amount \(0.10 \times 9 = 0.9\) min
Standard Time \(9 + 0.9 = 9.9\) min

The calculated standard time for the job is 9.9 minutes.

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Important Questions from Line Balancing and Work Study

  1. If (R) is the base rate guaranteed per hour, (S) is the standard time for the job and (T) is the actual time, then according to Rowan plan, wages for the job will be-

  2. Fifty observations of production operation revealed a mean cycle time of 10 min. The worker was evaluated to be performing at 90% efficiency. Assuming the allowances to be 10% of the normal time, the standard time (in minutes) for the job is
  3. A technique of Work measurement in which times established for basic human motions are used to build up the time for a job at the defined level of performance is called:

  4. The time study of machinery operation recorded a cycle time of 7.0, 6.0, 7.0, 8.0 minutes. The performance rating of worker is 95%. The allowance fraction is 0.1. Standard time will be given by:

  5. Which of the following is best fit for analyzing the effect of variable, relationship and manipulation of a model?

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