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Question

Why is torque specification important when tightening bolts during diesel engine assembly?

This question was previously asked in
RRB NTPC 2025 Graduate Level CBT 1 Question Paper (25-Mar-2026) (Shift 3)
The correct answer is

It ensures bolts are neither too loose nor too tight for engine safety

Tightening bolts to the correct torque specification is critical in diesel engine assembly and other mechanical processes. Let's explore why it is essential:

  1. Preventing Over-tightening: If bolts are tightened more than the recommended torque, they can stretch, weaken, and potentially break under engine operating conditions. Over-tightening can also damage the threads on either the bolt or the mating surface, leading to a compromised joint.
  2. Avoiding Under-tightening: If bolts are not tightened enough, they can loosen due to vibrations and thermal expansions during the engine’s operation. This can lead to leaks, misalignment of parts, or even catastrophic failure of the engine components.
  3. Ensuring Engine Safety and Performance: Proper torque specification ensures that the engine components are held together effectively, maintaining the engine’s safety, reliability, and performance. The proper tightening affects factors like seal integrity, bearing crush, and component alignment.

The correct answer is: It ensures bolts are neither too loose nor too tight for engine safety. This highlights the critical balance that must be maintained to ensure the mechanical integrity and reliability of the engine components.

Let's address why other options are incorrect:

  • Hand tightening alone is insufficient: While hand tightening may initially position the bolt, it cannot achieve the precise control needed for the specific torque settings required for many engine components.
  • Arbitrary torque application is unsuitable: Applying any arbitrary torque can lead to damage or loose connections, as discussed.
  • Clearance fit and time-saving irrelevance: Torque specifications do not involve creating a clearance fit or are focused primarily on saving time; they are crucial for mechanical fit, safety, and function.
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