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Question

What is the low-pressure switch range?

This question was previously asked in
RRB ALP 2018 CBT 2 Fitter Question Paper (21-Jan-2019) (Shift 3)
The correct answer is Cut On 2.1 + 0.3 Kg/cm2, Off 2.0 + 0.2 Kg/cm2

Understanding the Low-Pressure Switch Range

A low-pressure switch is a safety device commonly used in systems like refrigeration and air conditioning. Its primary function is to protect the compressor and other components by shutting down the system if the refrigerant pressure drops below a safe minimum level. This low pressure can occur due to issues like refrigerant leaks or blockages.

Pressure switches operate based on specific pressure points, known as 'Cut On' and 'Cut Off' points. The 'Cut Off' point is the low-pressure threshold at which the switch opens a circuit, stopping the system. The 'Cut On' point is the higher pressure threshold at which the switch closes the circuit, allowing the system to restart once the pressure has recovered.

Analyzing Low-Pressure Switch Operation

The question asks for the typical range of a low-pressure switch. The range is defined by its 'Cut On' and 'Cut Off' pressure settings, including any specified tolerance.

Let's examine the provided options:

  1. Cut On \(4.1 + 0.3 \text{ Kg/cm}^2\), Off \(7.0 + 0.2 \text{ Kg/cm}^2\)
  2. Cut On \(2.1 + 0.3 \text{ Kg/cm}^2\), Off \(2.0 + 0.2 \text{ Kg/cm}^2\)
  3. Cut out: On \(36 + 3.0 \text{ Kg/cm}^2\) Off \(30 + 2.0 \text{ Kg/cm}^2\)
  4. Cut out: On \(26 + 3.0 \text{ Kg/cm}^2\) Off \(32 + 2.0 \text{ Kg/cm}^2\)

Option 1 shows pressure values that are significantly higher than typical low-pressure settings for common refrigerants and systems. This range is more likely associated with medium or high-pressure cut-outs.

Option 2 shows pressure values that are relatively low, indicating a potential low-pressure switch range. Specifically, the 'Cut On' is \(2.1 \pm 0.3 \text{ Kg/cm}^2\) and the 'Cut Off' is \(2.0 \pm 0.2 \text{ Kg/cm}^2\).

Options 3 and 4 show very high pressure values (in the range of 26-36 \(\text{Kg/cm}^2\)). These values are characteristic of high-pressure cut-out switches, designed to protect the system from excessively high pressures, often in the condenser side.

Based on the typical operating characteristics of refrigeration and HVAC systems, low-pressure switches are set to react to pressures significantly lower than high-pressure switches. The values in Option 2 align with common low-pressure cut-off settings used to detect conditions like low refrigerant charge or evaporator icing.

Calculating the Low-Pressure Switch Range from Option 2

Let's calculate the possible range for the 'Cut On' and 'Cut Off' points based on the tolerances in Option 2:

  • Cut On nominal pressure: \(2.1 \text{ Kg/cm}^2\)
  • Cut On tolerance: \(\pm 0.3 \text{ Kg/cm}^2\)
  • Cut On range: \(2.1 - 0.3 = 1.8 \text{ Kg/cm}^2\) to \(2.1 + 0.3 = 2.4 \text{ Kg/cm}^2\)
  • Cut Off nominal pressure: \(2.0 \text{ Kg/cm}^2\)
  • Cut Off tolerance: \(\pm 0.2 \text{ Kg/cm}^2\)
  • Cut Off range: \(2.0 - 0.2 = 1.8 \text{ Kg/cm}^2\) to \(2.0 + 0.2 = 2.2 \text{ Kg/cm}^2\)

So, the low-pressure switch described in Option 2 would typically cut off power to the system when the pressure drops into the range of \(1.8 \text{ to } 2.2 \text{ Kg/cm}^2\) and allow it to cut back on when the pressure rises into the range of \(1.8 \text{ to } 2.4 \text{ Kg/cm}^2\). Note that the Cut On value must be higher than the Cut Off value (or within the tolerance overlap) to prevent rapid cycling. In this case, the nominal Cut On is slightly higher than Cut Off.

Comparing Options and Identifying the Low-Pressure Range

Comparing the ranges:

  • Option 1: Cut On \(\approx 4.1 \text{ Kg/cm}^2\), Off \(\approx 7.0 \text{ Kg/cm}^2\). This is a higher pressure range.
  • Option 2: Cut On \(\approx 2.1 \text{ Kg/cm}^2\), Off \(\approx 2.0 \text{ Kg/cm}^2\). This is a low-pressure range.
  • Options 3 & 4: Cut Out On/Off \(\approx 26 - 36 \text{ Kg/cm}^2\). These are very high-pressure ranges.

The question asks for the low-pressure switch range. Option 2 provides values consistent with the operation of a low-pressure safety switch in a refrigeration or air conditioning system.

Conclusion on Low-Pressure Switch Range

The low-pressure switch range is indicated by the specified 'Cut On' and 'Off' pressures. Among the given options, the values in Option 2 are representative of a typical low-pressure switch setting used for system protection at the low-pressure side.

Switch Type Function Typical Pressure Range (Approximate)
Low-Pressure Switch Protects compressor from low suction pressure (e.g., refrigerant leak, icing) Cut Off: \(1.5 - 3 \text{ Kg/cm}^2\)
Cut On: \(2 - 4 \text{ Kg/cm}^2\)
High-Pressure Switch Protects system from excessive discharge pressure (e.g., condenser blockage, overcharge) Cut Off: \(20 - 30 \text{ Kg/cm}^2\)
Cut On: \(15 - 25 \text{ Kg/cm}^2\) (usually manual reset or wide differential)

Comparing the table values with the options, Option 2 (\(2.1 \pm 0.3 \text{ Kg/cm}^2\) Cut On, \(2.0 \pm 0.2 \text{ Kg/cm}^2\) Off) clearly falls within or close to the typical range for a low-pressure switch.

Revision Table: Low-Pressure Switch Range

Component Function Parameter Value (Option 2)
Low-Pressure Switch System safety by monitoring suction pressure Cut On Pressure \(2.1 \pm 0.3 \text{ Kg/cm}^2\)
Cut Off Pressure \(2.0 \pm 0.2 \text{ Kg/cm}^2\)

Additional Information on Pressure Switches

Pressure switches are crucial safety and control devices in many fluid-based systems. Here are some key points:

  • Differential: The difference between the Cut On and Cut Off pressures is called the differential. A sufficient differential prevents the switch from cycling rapidly. For low-pressure switches, the Cut On pressure must be safely above the Cut Off pressure.
  • Applications: Besides refrigeration/HVAC, pressure switches are used in air compressors, pumps, process control, and hydraulic systems.
  • Types: They can be manual reset (requiring human intervention after tripping, often for critical safety faults) or automatic reset (resetting automatically when pressure returns to the safe range). Low-pressure switches are often automatic reset, while high-pressure switches might be manual reset.
  • Pressure Units: Pressure can be measured in various units, including \(\text{Kg/cm}^2\), PSI (pounds per square inch), Bar, kPa (kilopascal), etc. \(1 \text{ Kg/cm}^2\) is approximately $14.22 PSI or $0.98 Bar.
  • Calibration: Pressure switches are factory calibrated but may have adjustment screws to fine-tune the Cut On and Cut Off settings within a limited range.
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