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Question

How often should the die be backed off during external thread cutting?

This question was previously asked in
RRB ALP 2025 CBT 2 Wiremen Question Paper (28-Jul-2026) (Shift 2)
The correct answer is

Periodically during cutting to break chips, depending on material conditions

When an external thread is cut with a die, metal is removed as chips, and if these chips are not broken and cleared they pack into the die and tear the freshly formed thread.

To manage this, the operator does not simply drive the die straight on; the cutting action is interrupted deliberately.

The standard practice is to back off the die by turning it a part-turn in the reverse direction periodically as the cut advances, which snaps the chips and lets them fall clear before forward cutting resumes.

How frequently this reverse turn is needed depends on the material and cutting conditions, with tough or gummy metals needing more frequent backing off than free-cutting ones.

Backing off only once at the beginning would do nothing for the chips formed through the rest of the cut.

Backing off only at the end is far too late, and backing off only after each complete thread lets long chips build up over a full pitch and clog the die.

Hence, the answer is Periodically during cutting to break chips, depending on material conditions.

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Similar Questions

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