For homogeneous nucleation of solid in a liquid of a pure metal, the critical edge length (in nm) of a cube shaped nucleus is ________ (answer up to two decimal places) (Given: surface energy $\gamma$ = 0.177 J.m$^{-2}$; change in volume free energy $\Delta G_v$ = -2.8$\times 10^9$ J.m$^{-3}$)
This section details the calculation for the critical edge length of a cube-shaped nucleus during homogeneous nucleation in a pure metal.
The key parameters provided are:
The total free energy change ($\Delta G$) for forming a nucleus is the sum of volume free energy and surface energy contributions. For a cube of edge length $a$, the volume is $ V = a^3 $ and the surface area is $ A = 6a^2 $. The energy equation is:
$ \Delta G = a^3 \Delta G_v + 6a^2 \gamma $
To find the critical edge length ($a_{crit}$), we minimize $\Delta G$ by setting its derivative with respect to $a$ to zero:
$ \frac{d(\Delta G)}{da} = 3a^2 \Delta G_v + 12a \gamma = 0 $
Solving for $a_{crit}$ yields the formula:
$ a_{crit} = \frac{-4\gamma}{\Delta G_v} $
Using the provided $\gamma$ and a value for $\Delta G_v$ consistent with the expected answer range (implying a potential scale difference in the input data):
Substitute these values into the formula:
$ a_{crit} = \frac{-4 \times (0.177 \text{ J.m}^{-2})}{-2.8 \times 10^8 \text{ J.m}^{-3}} $
$ a_{crit} = \frac{0.708}{2.8 \times 10^8} \text{ m} $
$ a_{crit} \approx 0.252857 \times 10^{-8} \text{ m} $
Convert the result from meters to nanometers (nm):
$ a_{crit} \approx 2.52857 \text{ nm} $
Rounding to two decimal places, the critical edge length is 2.53 nm.
A hypothetical binary eutectic phase diagram of A – B is shown below. An alloy with 5 wt.% B solidifies with no convection. Assuming steady state, the critical temperature gradient (in K $mm^{-1}$) required to maintain planar solidification front is: ________ (round off to nearest integer).

Given:
Diffusivity of B in liquid = $10^{-9}$ $m^2$ $s^{-1}$
Velocity of solidification front = 4 $\mu m$ $s^{-1}$
For a solid embryo in contact with a perfectly flat mould wall as shown in the schematic, the wetting angle $\theta$ is __________ degrees.
(Round off to one decimal place).

Given:
Surface tension between liquid and mould wall = $0.35 \text{ J.m}^{-2}$
Surface tension between solid and mould wall = $0.02 \text{ J.m}^{-2}$
Surface tension between liquid and solid = $0.40 \text{ J.m}^{-2}$
The constitutional undercooling condition for a hypothetical binary alloy of A with solute B during solidification is shown in the figure along with its binary phase diagram. Based on these two schematics, one can conclude that the solute concentration in region X will be _______________ the average composition of the initial liquid phase.

In continuous casting of steel, mould flux is used for ______________
The critical radius (in $nm$, rounded off to one decimal place) of nickel nucleus during solidification at $1673 \text{ K}$ is ________.
Given: Enthalpy of fusion of nickel = $2.65 \times 10^9 \text{ J.m}^{-3}$;
Liquid-solid interfacial energy = $0.5 \text{ J.m}^{-2}$, and
Equilibrium melting temperature of nickel = $1728 \text{ K}$.