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Question

During air-jet weft insertion, a pick is uniformly accelerated till the middle of reed width and then its velocity remains constant. If the reed width is 2 m and the uniform acceleration of the pick is 18 m/s$^2$, then the average pick velocity in the entire duration of weft insertion is _________ m/s.

The correct answer is
4

This solution explains the calculation of the average pick velocity during air-jet weft insertion, considering a two-phase motion.

Calculating Average Pick Velocity

The problem describes a pick's motion during air-jet insertion, divided into two distinct phases over the reed width ($W = 2$ m):

  • Phase 1: Uniform acceleration ($a = 18$ m/s$^2$) from rest ($u = 0$ m/s) up to the midpoint of the reed width ($s_1 = W/2 = 1$ m).
  • Phase 2: Constant velocity ($v_1$, the velocity achieved at the midpoint) for the remaining half of the reed width ($s_2 = W/2 = 1$ m).

We need to find the average velocity ($v_{avg}$) over the total distance $W$. The average velocity is calculated as Total Distance / Total Time.

Phase 1: Acceleration Calculation

First, find the velocity ($v_1$) at the midpoint using the kinematic equation:

$v_1^2 = u^2 + 2as_1$

Substituting the known values:

$v_1^2 = (0 \text{ m/s})^2 + 2 \times (18 \text{ m/s}^2) \times (1 \text{ m})$

$v_1^2 = 36 \text{ m}^2/\text{s}^2$

$v_1 = \sqrt{36} \text{ m/s} = 6 \text{ m/s}$

Next, calculate the time ($t_1$) taken for this acceleration phase:

$v_1 = u + at_1$

$6 \text{ m/s} = 0 \text{ m/s} + (18 \text{ m/s}^2) \times t_1$

$t_1 = \frac{6 \text{ m/s}}{18 \text{ m/s}^2} = \frac{1}{3} \text{ s}$

Phase 2: Constant Velocity Calculation

The velocity during this phase ($v_2$) is constant and equal to the velocity at the midpoint:

$v_2 = v_1 = 6 \text{ m/s}$

Calculate the time ($t_2$) taken for this constant velocity phase:

$t_2 = \frac{s_2}{v_2}$

$t_2 = \frac{1 \text{ m}}{6 \text{ m/s}} = \frac{1}{6} \text{ s}$

Total Time and Average Velocity

Calculate the total time ($T$) for the entire weft insertion process:

$T = t_1 + t_2$

$T = \frac{1}{3} \text{ s} + \frac{1}{6} \text{ s} = \frac{2}{6} \text{ s} + \frac{1}{6} \text{ s} = \frac{3}{6} \text{ s} = \frac{1}{2} \text{ s}$

Finally, calculate the average pick velocity ($v_{avg}$):

$v_{avg} = \frac{\text{Total Distance}}{\text{Total Time}} = \frac{W}{T}$

$v_{avg} = \frac{2 \text{ m}}{1/2 \text{ s}}$

$v_{avg} = 4 \text{ m/s}$

Final Answer

The average pick velocity in the entire duration of weft insertion is 4 m/s.

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Important Questions from FABR Shuttle Looms and Shuttleless Looms

  1. Profile reed is used in
  2. In a projectile weaving machine, the projectile travels through the shed at an average speed of $24$ m/s taking $2/3^{rd}$ of the loom cycle. If the efficiency of the weaving machine is $90\%$, the weft insertion rate (m/min) is (answer in integer) _________
  3. Match the looms listed in Group I with the corresponding components given in Group II. The correct option is
    Group IGroup II
    P. Multiphase1. Matched cam
    Q. Projectile2. Profile reed
    R. Air-jet3. Crank shaft
    S. Shuttle4. Weaving rotor
  4. In a loom, seven-wheel take-up motion is
  5. A shuttle loom having 1.75 m reed width is running at 180 rpm. The shuttle enters and leaves the shed at $120^\circ$ and $240^\circ$ angular positions of crankshaft, respectively. If length of the shuttle is 0.25 m, then the mean velocity (in m/s) of the shuttle within the shed is________.

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