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Question

A batch sterilizer is being operated at 121$^{\circ}$C for sterilizing a medium containing microbial cells. Assume that the thermal deactivation of cells is a first order process with a death rate constant of $0.69 \text{ min}^{-1}$ at 121$^{\circ}$C. If the initial concentration of microbes in the medium is $10^{10} \text{ cells m}^{-3}$, the time taken to reduce the microbial load to a final concentration of $10 \text{ cells m}^{-3}$ is _________ min. (rounded off to the nearest integer)

Sterilization Time Calculation Using First-Order Kinetics

The thermal deactivation of microbial cells in a batch sterilizer follows a first-order process. The time taken for sterilization can be calculated using the first-order integrated rate law.

First-Order Deactivation Formula

For a first-order process, the relationship between initial concentration ($C_0$), final concentration ($C$), the death rate constant ($k$), and time ($t$) is given by:

$ \ln\left(\frac{C_0}{C}\right) = k \cdot t $

To find the time ($t$), we rearrange the formula:

$ t = \frac{1}{k} \ln\left(\frac{C_0}{C}\right) $

Applying Given Values

Given:

  • Initial concentration, $C_0 = 10^{10} \text{ cells m}^{-3}$
  • Final concentration, $C = 10 \text{ cells m}^{-3}$
  • Death rate constant at 121$^{\circ}$C, $k = 0.69 \text{ min}^{-1}$

Substitute these values into the formula:

$ t = \frac{1}{0.69 \text{ min}^{-1}} \ln\left(\frac{10^{10} \text{ cells m}^{-3}}{10 \text{ cells m}^{-3}}\right) $

Calculating Sterilization Time

  1. Simplify the concentration ratio:

    $ \frac{C_0}{C} = \frac{10^{10}}{10} = 10^9 $

  2. Calculate the natural logarithm of the ratio:

    $ \ln(10^9) = 9 \ln(10) \approx 9 \times 2.3026 = 20.7234 $

  3. Calculate the time ($t$):

    $ t = \frac{1}{0.69} \times 20.7234 \text{ min} $

    $ t \approx 30.0339 \text{ min} $

  4. Round the result to the nearest integer:

    $ t = 30 \text{ min} $

The time taken to reduce the microbial load from $10^{10} \text{ cells m}^{-3}$ to $10 \text{ cells m}^{-3}$ at 121$^{\circ}$C is approximately 30 minutes.

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Important Questions from Sterilization of Air and Media

  1. The decimal reduction time of a microbe during sterilization at $120 \text{ °C}$ with a first order thermal death rate constant of $1 \text{ min}^{-1}$ will be _______________  min (rounded off to 1 decimal place).

  2. A pilot sterilization was carried out in a vessel containing $100 \text{ m}^3$ medium with an initial spore concentration of $10^8 \text{ spores/ml}$. The accepted level of contamination after sterilization is 1 spore in the entire vessel. The specific death rate constant for the spore is $2 \text{ min}^{-1}$ at $121 \text{ }^\circ C$. Assuming no death takes place during the heating and cooling cycles, the holding time at $121 \text{ }^\circ C$ (rounded off to nearest integer) is ________________ min.
  3. Decimal reduction time of a bacterial strain is $20$ min. Specific death rate constant in $min^{-1}$ (rounded off to two decimal places) is____.

  4. Moist heat sterilization of spores at $121 \text{ } ^\circ C$ follows first order kinetics as per the expression: 

    $ \frac{dN}{dt} = -k_d N $ 

    where, N is the number of viable spores, t is the time, $k_d$ is the rate constant and $ \frac{dN}{dt} $ is the rate of change of viable spores. 

    If $k_d$ value is $1.0 \text{ min}^{-1}$, the time (in minutes) required to reduce the number of viable spores from an initial value of $10^{10}$ to a final value of 1 is (up to two decimal places)______.

  5. Decimal reduction time of bacterial spores is 23 min at $121 \ °C$ and the death kinetics follow first order. One liter medium containing $10^9$ spores per mL was sterilized for 10 min at $121 \ °C$ in a batch sterilizer. The number of spores in the medium after sterilization (assuming destruction of spores in heating and cooling period is negligible) will be ____________________ $ \times 10^7$.
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