Why should electrical connections be regularly tightened in high-current circuits?
Loose connections cause localized heating and fire risk
Every physical joint between two conductors has a small but non-zero contact resistance. When a connection is loose, the true metal-to-metal contact area shrinks, oxide films form, and the contact resistance rises sharply.
The heat generated at that joint follows Joule's law:
P = I2 × Rcontact
Hence connections are tightened because loose connections cause localized heating and fire risk.
The other explanations do not follow from the physics: a tight joint does not lower the circuit voltage (the supply voltage is set by the source, not the joint), it has nothing to do with current reversal (direction is governed by the source polarity), and while poor connections can create noise, preventing electromagnetic interference is a minor side issue compared with the real hazard of overheating.
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