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Question

If both the concentration (%, w/w) of size paste and target add-on are 12%, the total wet pick-up (kg) by 12 kg bone-dry warp sheet is

The correct answer is
12

The problem requires calculating the total wet pick-up based on the bone-dry weight of the warp sheet, the target add-on percentage, and the concentration of the size paste.

Understanding Key Terms

  • Bone-dry warp sheet weight: The weight of the warp sheet material without any moisture. Given as 12 kg.
  • Target add-on (%): The percentage of the size solids applied relative to the bone-dry weight of the warp sheet. Given as 12%.
  • Concentration (%, w/w): The percentage of actual size solids present in the total size paste mixture. Given as 12%.
  • Wet pick-up (kg): The total weight of the size paste (including water) applied to the warp sheet. This is what needs to be calculated.

Calculating Add-on Weight (Size Solids)

First, determine the weight of the size solids that need to be applied. This is calculated using the target add-on percentage and the bone-dry weight.

Let $W_{dry}$ be the bone-dry weight of the warp sheet.

Let $AddOn_{\%}$ be the target add-on percentage.

Weight of Size Solids ($W_{solids}$) = $W_{dry} \times \frac{AddOn_{\%}}{100}$

Substituting the given values:

$W_{solids} = 12 \text{ kg} \times \frac{12}{100} = 12 \text{ kg} \times 0.12 = 1.44 \text{ kg}$

Calculating Total Wet Pick-up (Size Paste)

The calculated weight ($1.44$ kg) represents the mass of the *size solids*. The size paste itself is only 12% solids by weight. The total wet pick-up is the total weight of the paste required to achieve this $1.44$ kg of solids.

Let $W_{paste}$ be the total weight of the wet size paste (wet pick-up).

Let $C_{\%}$ be the concentration of size solids in the paste.

The relationship is: $W_{solids} = W_{paste} \times \frac{C_{\%}}{100}$

Rearranging to find $W_{paste}$:

$W_{paste} = \frac{W_{solids}}{\frac{C_{\%}}{100}} = W_{solids} \times \frac{100}{C_{\%}}$

Substituting the values:

$W_{paste} = \frac{1.44 \text{ kg}}{\frac{12}{100}} = \frac{1.44 \text{ kg}}{0.12} = 12 \text{ kg}$

Therefore, the total wet pick-up is 12 kg.

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Important Questions from FABR Woven Fabric Preparation Sizing

  1. The ingredient that is NOT used in sizing formulations is
  2. Compared to conventional sizing, the wet sizing process reduces
  3. For multifilament yarns, optimum add-on (%) of size is in the range
  4. In cotton yarn sizing, the starch primarily acts as
  5. In a sizing process, if add-on is $12.8\%$ and paste concentration is $16\%$, the value of wet pick-up (%) would be

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