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Question

Which one of the following dimensions shows the largest tolerance?

The correct answer is

40+0.05, - 0.08

Understanding Tolerance in Dimensions

The question asks us to identify which dimension has the largest tolerance. Tolerance in engineering refers to the total permissible variation allowed in the size of a manufactured part. It is the difference between the maximum and minimum permissible sizes (limits) of a dimension.

Mathematically, tolerance is calculated as:

$$ \text{Tolerance} = \text{Upper Limit} - \text{Lower Limit} $$

Or, using deviations:

$$ \text{Tolerance} = (\text{Nominal Size} + \text{Positive Deviation}) - (\text{Nominal Size} + \text{Negative Deviation}) $$

$$ \text{Tolerance} = \text{Positive Deviation} - \text{Negative Deviation} $$

Let's calculate the tolerance for each option provided. The nominal size for all options is 40.

Calculating Tolerance for Each Option

Option 1: 40+0.06, -0.02

  • Nominal Size: 40
  • Positive Deviation (Upper Deviation): $+0.06$
  • Negative Deviation (Lower Deviation): $-0.02$
  • Upper Limit: $40 + 0.06 = 40.06$
  • Lower Limit: $40 + (-0.02) = 40 - 0.02 = 39.98$
  • Tolerance: $40.06 - 39.98 = 0.10$

Option 2: 40+0.05, -0.08

  • Nominal Size: 40
  • Positive Deviation (Upper Deviation): $+0.05$
  • Negative Deviation (Lower Deviation): $-0.08$
  • Upper Limit: $40 + 0.05 = 40.05$
  • Lower Limit: $40 + (-0.08) = 40 - 0.08 = 39.92$
  • Tolerance: $40.05 - 39.92 = 0.13$

Option 3: 40-0.01, -0.06

  • Nominal Size: 40
  • Positive Deviation (Upper Deviation): $-0.01$
  • Negative Deviation (Lower Deviation): $-0.06$
  • Upper Limit: $40 + (-0.01) = 40 - 0.01 = 39.99$
  • Lower Limit: $40 + (-0.06) = 40 - 0.06 = 39.94$
  • Tolerance: $39.99 - 39.94 = 0.05$

Note: In this case, both deviations are negative. The upper limit is the less negative deviation.

Option 4: 40+0.01, -0.1

  • Nominal Size: 40
  • Positive Deviation (Upper Deviation): $+0.01$
  • Negative Deviation (Lower Deviation): $-0.1$
  • Upper Limit: $40 + 0.01 = 40.01$
  • Lower Limit: $40 + (-0.1) = 40 - 0.1 = 39.90$
  • Tolerance: $40.01 - 39.90 = 0.11$

Comparing Tolerances

Let's summarize the calculated tolerances:

Option Dimension (Nominal Size + Deviations) Upper Limit Lower Limit Calculated Tolerance
1 40+0.06, -0.02 $40.06$ $39.98$ $0.10$
2 40+0.05, -0.08 $40.05$ $39.92$ $0.13$
3 40-0.01, -0.06 $39.99$ $39.94$ $0.05$
4 40+0.01, -0.1 $40.01$ $39.90$ $0.11$

Identifying the Largest Tolerance

By comparing the calculated tolerance values (0.10, 0.13, 0.05, and 0.11), we can see that the dimension 40+0.05, -0.08 has the largest tolerance, which is $0.13$.

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Important Questions from Limits and Fits

  1. In mass production, parts made to definite limit of error is called as ______

  2. In a hole basis system, the lower deviation for the hole ‘H’ is

  3. Name the fit, in which the shaft is cooled below the room temperature until it fits into the hole, then assembly is allowed to attain room temperature.

  4. The type of fit in which the female part is fitted when male part is in hot condition is called _____

  5. Which of the following fit is produced with the shaft dia 25.025 and bore dia of 24.994?

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