All Exams Test series for 1 year @ ₹349 only
Question

Which gauge is most suitable to measure cylindrical ring gauge?

The correct answer is

Pneumatic comparators

Understanding Cylindrical Ring Gauges and Measurement

A cylindrical ring gauge is a type of gauge used to check the external diameter of a cylindrical component. It is a fixed gauge, meaning it represents a specific size limit (either a 'go' or a 'no-go' size). When we talk about measuring a cylindrical ring gauge itself, we are typically concerned with accurately determining its internal diameter to ensure it is within specified tolerances for its intended use as a reference or inspection tool.

Selecting the right instrument for measuring the internal diameter of a ring gauge is crucial for accuracy and reliability. Let's evaluate the given options:

Analyzing Measurement Tool Options

  • Plug Gauge: A plug gauge is also a fixed gauge used to check the internal diameter of a hole or bore. Like a ring gauge, it's usually a 'go/no-go' type, designed for attribute inspection (whether the hole is within limits) rather than variable measurement (determining the exact size). Therefore, a plug gauge is not suitable for precisely measuring the internal diameter of another gauge like a ring gauge.
  • Micrometre: A standard external micrometer measures external dimensions. While special internal micrometers or bore gauges exist, they might not be the most efficient or accurate method for the specific task of precisely measuring a ring gauge, especially considering other available options known for higher precision in this application.
  • Slip Gauges: Slip gauges (or gauge blocks) are primary reference standards used to build up precise lengths. They are used in conjunction with other instruments (like comparators) or to calibrate other measuring tools. Slip gauges themselves are not used as a direct measuring instrument to determine the internal diameter of a ring gauge.
  • Pneumatic Comparators: Pneumatic comparators use compressed air to measure dimensions. They are non-contact instruments, which is beneficial as it prevents wear on the delicate surfaces of the gauge being measured. They are known for their high sensitivity, accuracy, and speed, making them particularly suitable for precision measurements of internal and external diameters, including thin-walled parts or gauges where minimal measuring force is desired. They work by measuring the change in air pressure or flow as the object obstructs an air jet.

Why Pneumatic Comparators are Suitable

For measuring the internal diameter of a cylindrical ring gauge, high accuracy and potentially non-contact measurement are desirable characteristics. Pneumatic comparators offer these advantages:

  • High Accuracy and Sensitivity: They can detect very small variations in size.
  • Non-Contact Measurement: Air jets measure the dimension without touching the surface, preventing wear and deformation, which is important when measuring precision gauges.
  • Speed: Measurements are typically very fast.
  • Suitability for Internal Diameters: They are commonly used for precise internal diameter measurements, especially in quality control and gauge calibration.

Considering the need for accurate measurement of a precision tool like a cylindrical ring gauge, a pneumatic comparator is the most suitable instrument among the options provided.

Therefore, the most suitable gauge to measure a cylindrical ring gauge is a pneumatic comparator.

Revision Table: Gauge Types and Uses

Gauge Type Primary Use Measurement Type Suitability for Measuring Ring Gauge
Plug Gauge Check internal diameter of holes Attribute (Go/No-Go) Not suitable for precise measurement
Micrometre Measure external/internal dimensions (contact) Variable Less suitable than pneumatic comparator for high precision ring gauge measurement
Slip Gauges Reference standards, build lengths N/A (Reference) Not a direct measuring instrument
Pneumatic Comparators High-accuracy measurement of dimensions (non-contact) Variable (Comparator) Highly suitable for precise internal diameter measurement

Additional Information: Precision Measurement Tools

Precision measurement is critical in manufacturing and quality control to ensure parts meet specified tolerances. Several types of comparators and measuring instruments are used for high-accuracy tasks:

  • Comparators: These instruments compare a workpiece dimension to a known standard (like a slip gauge) rather than measuring the absolute size directly. They amplify small differences in size, which are then displayed on a dial or digital readout. Types include mechanical, optical, electrical, and pneumatic comparators.
  • Bore Gauges: Instruments specifically designed to measure the internal diameter of holes or bores. They are often used in conjunction with a micrometer or comparator for reading the size.
  • Coordinate Measuring Machines (CMMs): Highly versatile machines that use a probe to measure dimensions and geometry of objects in three dimensions with high accuracy. While capable of measuring ring gauges, they are often used for more complex measurements or part geometries.

The choice of measurement tool depends on the required accuracy, the geometry of the part, the volume of measurement, and cost considerations. For precise measurement of a cylindrical ring gauge's internal diameter, instruments like pneumatic comparators or high-accuracy bore gauges used with comparators or even a CMM are typically employed. Among the options given, the pneumatic comparator is the most appropriate for this specific task, known for its precision and non-contact operation.

Was this answer helpful?

Important Questions from Measuring Tools

  1. Which of the following is NOT a type of comparator?

  2. Which of the following is used to check the gap between contact breaker points?

  3. Which of the following is used to measure the ovality of a cylinder bore?

  4. The least count of a Vernier height gauge in the metric system is ______.

  5. The least count of a screw gauge is ______.

Need Expert Advice?

Start Your Preparation with Prepp Mobile App

Download the app from Google Play & App Store
Download the app from Google Play & App Store
Prepp Mobile App