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Question

What is the maximum torque $T_e$ that can be applied to a solid steel cylindrical shaft 8 cm in diameter, if the shaft is to remain elastic ? 

(Take the elastic limit in shear and the shear modulus as $ \tau_0 = 145 MPa $ and $ G = 76 GPa $, respectively)

The correct answer is
14,580 N-m

Maximum Torque Calculation for Steel Shaft

This solution determines the maximum torque ($T_e$) a solid steel shaft can withstand while remaining within its elastic limit.

Shaft Specifications

  • Diameter ($d$): 8 cm = 0.08 m
  • Radius ($r$): $d/2$ = 4 cm = 0.04 m
  • Elastic Limit in Shear ($\tau_0$): 145 MPa = $145 \times 10^6$ Pa

Torsion Formula for Maximum Torque

The relationship between torque ($T$), maximum shear stress ($\tau$), polar moment of inertia ($J$), and radius ($r$) in a circular shaft is:

$ \frac{T}{J} = \frac{\tau}{r} $

The maximum elastic torque ($T_e$) is reached when the shear stress at the surface equals the elastic limit ($\tau = \tau_0$):

$ T_e = \frac{\tau_0 J}{r} $

Calculating Polar Moment of Inertia ($J$)

For a solid cylindrical shaft, the polar moment of inertia is:

$ J = \frac{\pi d^4}{32} = \frac{\pi r^4}{2} $

Determining Maximum Torque ($T_e$)

Substitute $J$ into the torque equation:

$ T_e = \frac{\tau_0}{r} \times \left( \frac{\pi r^4}{2} \right) = \frac{\tau_0 \pi r^3}{2} $

Insert the given values:

$ T_e = \frac{(145 \times 10^6 \, \text{Pa}) \times \pi \times (0.04 \, \text{m})^3}{2} $

$ T_e = \frac{145 \times 10^6 \times \pi \times 0.000064}{2} \, \text{N-m} $

$ T_e = 145 \times \pi \times 32 \, \text{N-m} $

$ T_e = 4640 \pi \, \text{N-m} $

Calculating the numerical value:

$ T_e \approx 4640 \times 3.14159 \approx 14577.4 \, \text{N-m} $

Final Result

The calculated maximum elastic torque is approximately 14,577.4 N-m. This is closest to the value 14,580 N-m.

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Important Questions from Equation of Torsion

  1. What is the maximum torque transmitted by a hollow shaft of external radius ‘R’, internal radius ‘r’ and maximum allowable shear stress τ?

  2. The maximum torque that can be safely applied to a shaft of 100 mm diameter if the permissible angle of twist is 1 degree in a length of 3 m and the permissible shear stress is 30 N/mm2. Take G = 0.8 × 10N/mm2.

  3. Which of the following assumptions are True for torsion theory for axisymmetric sections?

  4. The magnitude of shear stress induced in a shaft due to applied torque varies from:

  5. A circular shaft is subjected to a torque of 50 kN-m. If the permissible shear stress is 40 MPa, then the maximum permissible diameter of the shaft is ______.

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