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Question

What is the maximum torque $T_e$ that can be applied to a solid steel cylindrical shaft 8 cm in diameter, if the shaft is to remain elastic ? 

(Take the elastic limit in shear and the shear modulus as $ \tau_0 = 145 MPa $ and $ G = 76 GPa $, respectively)

The correct answer is
14,580 N-m

Maximum Torque Calculation for Steel Shaft

This solution determines the maximum torque ($T_e$) a solid steel shaft can withstand while remaining within its elastic limit.

Shaft Specifications

  • Diameter ($d$): 8 cm = 0.08 m
  • Radius ($r$): $d/2$ = 4 cm = 0.04 m
  • Elastic Limit in Shear ($\tau_0$): 145 MPa = $145 \times 10^6$ Pa

Torsion Formula for Maximum Torque

The relationship between torque ($T$), maximum shear stress ($\tau$), polar moment of inertia ($J$), and radius ($r$) in a circular shaft is:

$ \frac{T}{J} = \frac{\tau}{r} $

The maximum elastic torque ($T_e$) is reached when the shear stress at the surface equals the elastic limit ($\tau = \tau_0$):

$ T_e = \frac{\tau_0 J}{r} $

Calculating Polar Moment of Inertia ($J$)

For a solid cylindrical shaft, the polar moment of inertia is:

$ J = \frac{\pi d^4}{32} = \frac{\pi r^4}{2} $

Determining Maximum Torque ($T_e$)

Substitute $J$ into the torque equation:

$ T_e = \frac{\tau_0}{r} \times \left( \frac{\pi r^4}{2} \right) = \frac{\tau_0 \pi r^3}{2} $

Insert the given values:

$ T_e = \frac{(145 \times 10^6 \, \text{Pa}) \times \pi \times (0.04 \, \text{m})^3}{2} $

$ T_e = \frac{145 \times 10^6 \times \pi \times 0.000064}{2} \, \text{N-m} $

$ T_e = 145 \times \pi \times 32 \, \text{N-m} $

$ T_e = 4640 \pi \, \text{N-m} $

Calculating the numerical value:

$ T_e \approx 4640 \times 3.14159 \approx 14577.4 \, \text{N-m} $

Final Result

The calculated maximum elastic torque is approximately 14,577.4 N-m. This is closest to the value 14,580 N-m.

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Important Questions from Equation of Torsion

  1. If two aluminum bar have a different length (L1 = 2L2) and diameter (d1 = 2d2) with an identical angle of a twist then, find torque value for bar 1, If bar 2 torque value is 50 N-m
  2. Which of the following assumptions are True for torsion theory for axisymmetric sections?

  3. A tubular shaft, having an inner diameter of 30 mm and an outer diameter of 40 mm, is to be used to transmit 80 kW of power. The speed of rotation of the shaft so that the shear stress will not exceed 50 MPa is

  4. A circular solid shaft of span L = 5 m is fixed at one end and free at the other end. A torque T = 100 kN.m is applied at the free end. The shear modulus and polar moment of inertia of the section are denoted as G and J, respectively. The torsional rigidity GJ is 50,000 kN.m2 /rad. The following are reported for this shaft:

    Statement i) The rotation at the free end is 0.01 rad

    Statement ii) The torsional strain energy is 1.0 kN.m

    With reference to the above statements, which of the following is true?

  5. A solid circular shaft of diameter d and length L is fixed at one end and free at the other end. A torque T is applied at the free end. The shear modulus of the material is G. The angle of twist at three free ends is

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