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Question

The time taken to drill a hole of diameter 25 mm in a 30 mm thick steel plate with a feed of 1 mm/rev and the drill spindle speed being 60 rpm is _________ seconds.

The correct answer is

30

Drilling Time Calculation for Steel Plate

Calculating the drilling time is a fundamental aspect of machining and manufacturing processes. This problem requires us to determine the time taken to drill a hole in a steel plate given specific parameters like plate thickness, feed rate, and spindle speed.

Key Parameters for Drilling Time

Let's list the given parameters for this drilling operation:

  • Hole Diameter (D): \(\text{25 mm}\) (Note: The diameter is provided but is typically not directly used in the basic drilling time formula unless considering factors like approach/overrun or tool geometry, which are not mentioned here.)
  • Plate Thickness (or depth of hole, L): \(\text{30 mm}\)
  • Feed rate (f): \(\text{1 mm/rev}\)
  • Drill Spindle Speed (N): \(\text{60 rpm}\)

Drilling Time Formula

The standard formula to calculate the drilling time (\(T\)) is given by the total length of the hole to be drilled divided by the product of the feed rate and the spindle speed.

The formula is:

$$T = \frac{L}{f \times N}$$

Where:

  • \(T\) = Drilling time (in minutes or seconds, depending on units of N)
  • \(L\) = Length or depth of the hole (in mm)
  • \(f\) = Feed rate (in mm/rev)
  • \(N\) = Spindle Speed (in revolutions per minute, rpm)

Step-by-Step Calculation of Drilling Time

Now, let's substitute the given values into the drilling time formula:

  1. Substitute the values:

    \(T = \frac{30 \text{ mm}}{1 \text{ mm/rev} \times 60 \text{ rev/min}}\)

  2. Perform the multiplication in the denominator:

    \(T = \frac{30 \text{ mm}}{60 \text{ mm/min}}\)

  3. Calculate the time in minutes:

    \(T = 0.5 \text{ min}\)

  4. Convert time from minutes to seconds:

    Since the question asks for the time in seconds, we convert 0.5 minutes to seconds. We know that 1 minute = 60 seconds.

    \(T_{\text{seconds}} = 0.5 \text{ min} \times 60 \text{ seconds/min}\)

    \(T_{\text{seconds}} = 30 \text{ seconds}\)

Summary of Drilling Parameters and Result

Parameter Value
Plate Thickness (L) 30 mm
Feed (f) 1 mm/rev
Spindle Speed (N) 60 rpm
Calculated Drilling Time (T) 30 seconds

Therefore, the time taken to drill the hole is 30 seconds.

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Important Questions from Different Machining Processes

  1. Which of the following is a naturally occurring abrasive mineral?

  2. Which of the following indicates the open structure of the grinding wheel?

  3. In grinding, which of the following numbers represents the very open structure?

  4. The size of the grinding wheel is represented by-

  5. Grinding wheel with large grain size is used:

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