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Question

For given combined radiative and convective heat transfer coefficient ‘ht’ and given thermal conductivity k, Critical thickness of insulation for cylinder and sphere is given as

The correct answer is \(\frac{k}{{{h_t}}}\) and \(\frac{{2k}}{{{h_t}}}\)

Understanding Critical Thickness of Insulation

The concept of critical thickness (or critical radius) of insulation is important in heat transfer applications. Adding insulation to a surface generally aims to reduce heat transfer. However, for curved surfaces like cylinders and spheres, the thermal resistance due to conduction within the insulation layer and the resistance due to convection from the outer surface of the insulation interact. For a certain thickness, adding more insulation might actually increase the total heat transfer because the increase in the outer surface area can outweigh the increase in the conduction resistance of the added material.

The critical thickness is the insulation thickness at which the total thermal resistance is maximized (or minimum, depending on perspective, but typically refers to the point where adding more insulation increases heat loss). Mathematically, it's often expressed in terms of the critical radius, which is the radius at which this condition occurs.

Formulas for Critical Thickness (Critical Radius)

The formulas depend on the geometry (cylinder or sphere) and the given parameters: thermal conductivity ($k$) of the insulation and the combined convective and radiative heat transfer coefficient ($h_t$) at the outer surface.

Critical Thickness for a Cylinder

For a cylindrical geometry, the critical radius of insulation ($r_{crit}$) is given by the formula:

\({r_{crit, cylinder} = \frac{k}{h_t}}\)

Where:

  • $k$ is the thermal conductivity of the insulation material.
  • $h_t$ is the combined convective and radiative heat transfer coefficient at the outer surface.

Adding insulation up to this critical radius will decrease the heat transfer rate. Beyond this radius, adding more insulation will increase the heat transfer rate.

Critical Thickness for a Sphere

For a spherical geometry, the critical radius of insulation ($r_{crit}$) is given by the formula:

\({r_{crit, sphere} = \frac{2k}{h_t}}\)

Where:

  • $k$ is the thermal conductivity of the insulation material.
  • $h_t$ is the combined convective and radiative heat transfer coefficient at the outer surface.

Similar to the cylinder, insulation up to the critical radius decreases heat loss, while insulation beyond it increases heat loss.

Comparison with Options

The question asks for the critical thickness for a cylinder and a sphere, respectively. Based on the derived formulas:

  • Critical thickness (radius) for a cylinder: \(\frac{k}{h_t}\)
  • Critical thickness (radius) for a sphere: \(\frac{2k}{h_t}\)

Comparing these with the given options, Option 2 matches these results.

Therefore, the correct option is 2.

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Important Questions from Critical Thickness of Insulation

  1. Two insulating materials of thermal conductivity K and 2K are available for lagging a pipe carrying a hot fluid. If the radial thickness of each material is the same.

  2. For pipes, the radius of the pipe is taken higher than the critical radius, so that any insulation added will ______.

  3. The insulating ability of an insulator with the presence of moisture would

  4. A steam pipe is to be insulated by 2 insulating materials put over each other. For best results

  5. The critical radius of insulation signifies

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