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Question

Feather keys are generally _______

The correct answer is
Tight in shaft and loose in hub

Feather Key Fit Explained

Feather keys are a type of parallel key used in mechanical power transmission. They connect a rotating machine element (like a gear or pulley, called the hub) to a shaft.

Shaft Fit Requirement

The feather key is typically manufactured to be a tight fit within the keyway broached into the shaft. This tight fit ensures:

  • The key does not rotate or become loose within the shaft.
  • Positive torque transmission between the shaft and the key.

Hub Fit Requirement

In contrast, the feather key is usually designed for a loose fit within the corresponding keyway in the hub (e.g., a pulley or gear). This loose fit allows:

  • The hub to slide freely along the length of the shaft.
  • Axial movement of the hub while maintaining its rotational drive connection via the key.

This combination of a tight fit in the shaft and a loose fit in the hub is characteristic of feather keys, enabling both torque transmission and axial motion.

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Important Questions from Keys

  1. A key having a square cross-section of side d/4 and length l is used to transmit torque T from the shaft of diameter d to the hub of a pulley. Assuming the length of the key to be equal to the thickness of the pulley, the average shear stress developed in the key is given by

  2. The forces experience by a Key used in a gear train for power transmission is

  3. A key of 14 mm width, 9 mm height and 100 mm length is mounted on a shaft of 50 mm diameter. If the allowable shear stress for the key material is 50 MPa, what is the maximum torque that can be transmitted?

  4. A key of width and height of 6 mm each is used to fix a gear on a shaft of 20 mm diameter. The shaft is used to transmit 10 kW power at 600 rpm to the gear. Permissible shear stress in the key is 80 N/mm$^2$, while compressive stress in the key is neglected. The minimum length of the key, in mm, is _____(round off to 2 decimal places).
  5. Which of the following key transmits power through frictional resistance only?
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