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Question

Among the following surface hardening processes, steel is heated to the lowest temperature in

The correct answer is
nitriding

Surface Hardening Processes: Lowest Temperature

Surface hardening is a heat treatment technique used to create a hard, wear-resistant layer on the surface of steel components while keeping the core material tough and ductile. This is achieved by altering the chemical composition or microstructure of the surface layer. Different methods exist, each operating at specific temperature ranges, which can influence distortion and energy consumption.

Comparing Surface Hardening Temperatures

The question asks to identify which of the given surface hardening processes heats the steel to the lowest temperature. Let's look at the typical temperature ranges for each process:

Surface Hardening ProcessTypical Temperature Range
CarburizingApproximately $900\text{ °C}$ to $950\text{ °C}$
CyanidingApproximately $800\text{ °C}$ to $900\text{ °C}$
NitridingApproximately $500\text{ °C}$ to $550\text{ °C}$
CarbonitridingApproximately $750\text{ °C}$ to $850\text{ °C}$

Process Temperature Analysis

Analyzing the temperature ranges helps determine the lowest operating temperature:

  • Carburizing: This process involves diffusing carbon into the surface of low-carbon steel at high temperatures, typically between $900\text{ °C}$ and $950\text{ °C}$, followed by quenching and tempering.
  • Cyaniding: Also known as salt bath nitriding or carbonitriding, it involves heating steel in a molten bath of cyanide salts. The temperature range is generally $800\text{ °C}$ to $900\text{ °C}$.
  • Nitriding: This surface hardening method introduces nitrogen into the surface of steel (typically alloy steels containing elements like aluminum, chromium, and molybdenum) by holding it in an ammonia atmosphere. Crucially, nitriding is performed at much lower temperatures than carburizing or cyaniding, usually between $500\text{ °C}$ and $550\text{ °C}$. This lower temperature helps minimize distortion and residual stresses.
  • Carbonitriding: This process is similar to carburizing but involves diffusing both carbon and nitrogen into the steel surface simultaneously. It is typically carried out at temperatures ranging from $750\text{ °C}$ to $850\text{ °C}$.

Comparing the typical temperature ranges, nitriding operates at the lowest temperature ($500\text{ °C}$ to $550\text{ °C}$) among the listed surface hardening processes.

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Important Questions from Case Hardening

  1. Cyaniding involves the addition of ___________ for the hardening of surface.

  2. Cyaniding is carried out at a temperature of ___________.

  3. Quenching is not necessary when hardening is done by-

  4. In which of the following process does mild steel absorb carbon and nitrogen to obtain a hard surface?

  5. Which of the following is used as energiser in pack carburising?

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