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Question

A cylindrical tank of internal diameter 10 m is fabricated from 10 mm thick steel plate. What is the maximum tangential stress due to internal pressure of 4 kPa?

The correct answer is

2 MPa

Tangential Stress Calculation in a Cylindrical Tank

When a cylindrical tank is subjected to internal pressure, stresses are developed in its walls. The primary stresses in thin-walled cylindrical pressure vessels are tangential stress (also known as hoop stress) and longitudinal stress. This question asks for the maximum tangential stress.

Given Parameters for the Cylindrical Tank

First, let's list the given parameters and ensure they are in consistent units for calculation:

  • Internal Diameter of the cylindrical tank, \($D = 10 \text{ m}\)
  • Thickness of the steel plate, \($t = 10 \text{ mm}\)
  • Internal pressure, \($P = 4 \text{ kPa}\)

Unit Conversion for Accurate Calculation

To perform the calculation correctly, we need to convert all units into a consistent system, such as meters and Pascals, or millimeters and MegaPascals. Let's convert everything to meters and Pascals:

  • Internal Diameter, \($D = 10 \text{ m}\) (already in meters)
  • Thickness, \($t = 10 \text{ mm} = 10 \times 10^{-3} \text{ m} = 0.01 \text{ m}\)
  • Internal Pressure, \($P = 4 \text{ kPa} = 4 \times 10^3 \text{ Pa}\)

Formula for Tangential Stress (Hoop Stress)

For a thin-walled cylindrical tank, the maximum tangential stress (\(\sigma_t\)) or hoop stress is given by the formula:

\[ \sigma_t = \frac{PD}{2t} \]

Where:

  • \(\sigma_t\) is the tangential stress
  • \(P\) is the internal pressure
  • \(D\) is the internal diameter
  • \(t\) is the wall thickness

It's important to check if the cylindrical tank can be considered a thin-walled vessel. A common criterion is if the ratio of diameter to thickness (\(D/t\)) is greater than 10 or 20. In this case, \(D = 10 \text{ m} = 10000 \text{ mm}\) and \(t = 10 \text{ mm}\). So, \(D/t = 10000/10 = 1000\). Since 1000 is much greater than 10 (or 20), the thin-walled assumption is valid.

Step-by-Step Calculation of Tangential Stress

Now, we can substitute the converted values into the formula:

\[ \sigma_t = \frac{(4 \times 10^3 \text{ Pa}) \times (10 \text{ m})}{2 \times (0.01 \text{ m})} \]

Calculate the numerator:

\[ \text{Numerator} = 4 \times 10^3 \times 10 = 40 \times 10^3 = 40000 \text{ Pa} \cdot \text{m} \]

Calculate the denominator:

\[ \text{Denominator} = 2 \times 0.01 = 0.02 \text{ m} \]

Now, divide the numerator by the denominator:

\[ \sigma_t = \frac{40000 \text{ Pa} \cdot \text{m}}{0.02 \text{ m}} = 2000000 \text{ Pa} \]

Converting Tangential Stress to MegaPascals (MPa)

The result is in Pascals (Pa). It is common practice to express stress in MegaPascals (MPa). We know that \(1 \text{ MPa} = 10^6 \text{ Pa}\).

\[ \sigma_t = \frac{2000000 \text{ Pa}}{10^6 \text{ Pa/MPa}} = 2 \text{ MPa} \]

Thus, the maximum tangential stress due to the internal pressure is 2 MPa.

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Important Questions from Analysis of Thin Cylinder

  1. A welded steel cylindrical drum made of a 10 mm thick plate has an internal diameter of 1.20 m. Find the change in diameter that would be caused by internal pressure of 1.5 MPa. Assume that Poisson's ratio is 0.30 and E = 200 GPa (longitudinal stress, σ= pD/4t circumferential stress, σx = pD/2t). 

  2. A thin seamless pipe of diameter 'd' m is carrying fluid under a pressure of 'p' kN/cm2. If the maximum stress is not exceed 'σ' kN/cm2, the necessary thickness 't' of metal in cm will be given as
  3. The longitudinal stress induced in a thin-walled cylindrical vessel of diameter D, thickness t, under pressure P is

  4. Oxygen gas at a pressure of 20 MPa is stored in a thin cylinder of thickness 2.5 mm and a mean diameter of 50 mm. The longitudinal stress in the cylinder is

  5. If the thickness of the wall of the cylindrical vessel is less than ________ of its internal diameter, the cylindrical vessel is known as a thin cylinder.

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