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Question

A copper-aluminium diffusion couple develops a certain concentration profile after an isothermal treatment at 600°C for 10 hours. The time required to achieve the same concentration profile at 500°C is _________ (in hours to 1 decimal place)
Given: The interdiffusion coefficient for copper in aluminium at 500°C and 600°C are $4\times10^{-14}$ m$^2$s$^{-1}$ and $8\times10^{-13}$ m$^2$s$^{-1}$.

Diffusion Couple Time Calculation

To achieve the same concentration profile in a diffusion couple, the total amount of diffusion must be equivalent. The extent of diffusion is directly related to the product of the interdiffusion coefficient ($D$) and the time ($t$).

Fundamental Relationship

For a given concentration profile to be replicated at two different temperatures ($T_1$ and $T_2$), the quantity $Dt$ must remain constant:

$D_1 t_1 = D_2 t_2$

Where:

  • $D_1$ = interdiffusion coefficient at temperature $T_1$
  • $t_1$ = time elapsed at temperature $T_1$
  • $D_2$ = interdiffusion coefficient at temperature $T_2$
  • $t_2$ = time elapsed at temperature $T_2$ (the value we need to find)

Provided Data

The problem provides the following information:

  • Temperature $T_1 = 600^\circ\text{C}$
  • Time $t_1 = 10$ hours
  • Interdiffusion coefficient $D_1$ at $600^\circ\text{C} = 8 \times 10^{-13} \text{ m}^2\text{s}^{-1}$
  • Temperature $T_2 = 500^\circ\text{C}$
  • Interdiffusion coefficient $D_2$ at $500^\circ\text{C} = 4 \times 10^{-14} \text{ m}^2\text{s}^{-1}$

Calculating Time ($t_2$)

Rearrange the fundamental relationship to solve for $t_2$:

$t_2 = \frac{D_1 t_1}{D_2}$

Substitute the given values into the equation:

$t_2 = \frac{(8 \times 10^{-13} \text{ m}^2\text{s}^{-1}) \times (10 \text{ hours})}{(4 \times 10^{-14} \text{ m}^2\text{s}^{-1})}$

Simplify the expression:

$t_2 = \frac{80 \times 10^{-13}}{4 \times 10^{-14}} \text{ hours}$

$t_2 = 20 \times 10^{(-13 - (-14))} \text{ hours}$

$t_2 = 20 \times 10^{1} \text{ hours}$

$t_2 = 200 \text{ hours}$

Result Interpretation

The calculated time required to achieve the same concentration profile at 500°C is 200 hours. This result is consistent with the provided answer range of 180 to 220 hours.

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Important Questions from Diffusion Fick's Second Law Concentration Profile

  1. During carburizing of a steel, the surface concentration is kept constant at 1.4 wt.% carbon. Diffusivity of carbon for the steel at 950 $^\circ$C is $6.25 \times 10^{-11}$ m$^2$/s. At 950 $^\circ$C, the time required to carburize the steel with an initial composition of 0.2 wt.% carbon to 0.8859 wt.% carbon at a depth of 0.2 mm is ______________ seconds (approximate to the nearest integer).

     Use the nearest value of the error function from the table given below for your calculation.

    zerf (z)
    0.30.3268
    0.40.4284
    0.50.5205
  2. What is the depth (in $µm$) from the surface of the specimen at which a composition of 0.4 wt.% C is obtained after carburizing at $870^\circ C$ for 10 h?
  3. For self-diffusion in polycrystalline copper with a lattice diffusion coefficient $D_L$, grain boundary diffusion coefficient $D_{GB}$, and surface diffusion coefficient $D_S$, the correct relationship is

  4. The concentration $C$ of a solute (in units of atoms$\cdot\text{mm}^{-3}$) in a solid along $x$direction (for $x > 0$) follows the expression
    $C = a_1x^2 + a_2x$
    where $x$ is in mm, $a_1$ and $a_2$ are in units of atoms$\cdot\text{mm}^{-5}$ and atoms$\cdot\text{mm}^{-4}$,respectively. Assuming $a_1= a_2= 1$, the magnitude of flux at $x = 2 \text{ mm}$ is________ $\times 10^{-3} \text{ atoms} \cdot \text{mm}^{-2} \cdot \text{s}^{-1}$ (answer rounded off to the nearest integer).
    Given: diffusion coefficient of the solute in the solid is $3 \times 10^{-3} \text{ mm}^2 \cdot \text{s}^{-1}$.
  5. Determine the correctness or otherwise of the following Assertion [a] and the Reason [r]
    Assertion [a]: The rate of homogenization in a dilute substitutional solid solution of B in A is controlled by the diffusivity of B.
    Reason [r]: Atomic migration cannot occur along dislocations and grain boundaries.
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