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Question

A company uses 2555 units of an item annually. Delivery lead time is 8 days. The reorder point (in number of units) to achieve optimum inventory is

The correct answer is

56

Understanding the reorder point is crucial for effective inventory management. The reorder point is the level of inventory at which a company should place a new order to replenish its stock. This ensures that the company does not run out of stock during the lead time, which is the period between placing an order and receiving it.

Reorder Point Explained

The reorder point is a critical metric in inventory control that helps businesses maintain an optimal stock level. It prevents stockouts while also avoiding excessive inventory holding costs. The calculation typically involves the daily usage rate of an item and the delivery lead time.

The formula for the reorder point is:

$$\text{Reorder Point} = \text{Daily Usage Rate} \times \text{Delivery Lead Time}$$

Annual Usage and Daily Usage Rate

The question provides the annual usage of an item as 2555 units. To calculate the daily usage rate, we need to divide the annual usage by the number of days in a year. While not explicitly stated, a standard assumption for such problems is 365 days per year, unless otherwise specified (e.g., 250 working days).

Given:

  • Annual Usage = 2555 units
  • Number of days in a year = 365 days

Now, let's calculate the daily usage rate:

$$\text{Daily Usage Rate} = \frac{\text{Annual Usage}}{\text{Number of Days in a Year}}$$

$$\text{Daily Usage Rate} = \frac{2555 \text{ units}}{365 \text{ days}}$$

$$\text{Daily Usage Rate} = 7 \text{ units/day}$$

Delivery Lead Time and Calculation

The delivery lead time is the time it takes for an order to be delivered once it has been placed. The question states that the delivery lead time is 8 days.

Given:

  • Daily Usage Rate = 7 units/day (calculated above)
  • Delivery Lead Time = 8 days

Now, we can apply the reorder point formula:

$$\text{Reorder Point} = \text{Daily Usage Rate} \times \text{Delivery Lead Time}$$

$$\text{Reorder Point} = 7 \text{ units/day} \times 8 \text{ days}$$

$$\text{Reorder Point} = 56 \text{ units}$$

Optimum Inventory Reorder Point

To achieve optimum inventory levels and avoid stockouts during the delivery lead time, the company should place a new order when its inventory level reaches 56 units. This ensures that by the time the new order arrives, the company has enough stock to cover the demand during the lead time without falling below zero.

Therefore, the reorder point to achieve optimum inventory is 56 units.

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Important Questions from Inventory Control

  1. If the cost of 157 litre of oil is Rs. 29763.65, then what is the cost per litre (rounded off to two decimal places)?
  2. In inventory control theory, the Economic Order Quantity is

  3. In ABC analysis, the C items are those which represents -

  4. Bin cards are used in keeping record of -

  5. In P - system of inventory control -

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