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Question

A backing ring is used inside the pipe joint when making a _____.

The correct answer is

butt weld

Understanding Backing Rings in Pipe Joints

When pipes are joined together using welding, different types of joints and techniques are employed depending on the application, material, and required strength. The question asks about the specific type of pipe joint where a backing ring is commonly used inside the joint.

What is a Backing Ring?

A backing ring is a component placed on the inside of a pipe joint before welding the root pass. Its primary purpose is to provide support for the molten weld metal during the initial welding pass (the root pass). This prevents the weld metal from pushing through to the inside of the pipe (often called "suck-back" or "burn-through") and helps create a smooth, uniform internal weld bead.

Types of Pipe Joints

Let's look at the common types of pipe joints mentioned in the options:

  • Butt Weld: In a butt weld, the ends of the pipes are prepared (often beveled) and brought together edge-to-edge. Welding is performed around the circumference to fuse the two pipe ends.
  • Fillet Weld: A fillet weld is used to join two surfaces that are at approximately right angles to each other, like joining a branch pipe to a header pipe without full penetration through the header wall.
  • Sleeve Weld: While "sleeve weld" is not a standard, universally recognized term in piping codes, it might refer to welding a sleeve over a joint, or perhaps a reinforced joint using a sleeve. This isn't a primary joint type itself in the context of simple pipe-to-pipe connections like butt or socket welds.
  • Socket Weld: In a socket weld joint, one pipe end is inserted into a recessed area (socket) of another pipe end or fitting. The weld is then applied as a fillet weld around the perimeter where the pipe enters the socket.

Why Backing Rings are Used in Butt Welds

In butt welding of pipes, especially for critical applications requiring full penetration and a controlled internal surface (like in pipelines, power plants, or process piping), achieving a proper root pass is crucial. Without support, the molten metal of the root pass can easily sag or burn through into the pipe interior, creating defects and potentially obstructing flow. A backing ring, placed inside the joint before the root pass, acts as a formwork or dam, supporting the molten metal and ensuring a clean, solid internal weld bead.

For other joint types like fillet welds or socket welds, the geometry of the joint itself (the overlapping or socketing parts) typically provides inherent support for the weld metal, making a separate internal backing ring unnecessary.

Conclusion

Based on the function of a backing ring and the characteristics of different pipe joints, the backing ring is specifically used inside the pipe joint when making a butt weld to support the root pass and prevent internal weld defects.

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Important Questions from Riveted Joint

  1. A riveted joint may experience

  2. A riveted joint may fail due to:-

    A. Shearing of the rivet

    B. Shearing off the plate at an edge

    C. Crushing of the rivet

  3. The strength of a properly welded joint as compared to base metal would be _____.

  4. In a double rivetted butt joint with two cover plates for a longitudinal seam of a boiler shell 1.5 m in diameter subjected to a steam pressure of 0.95 N/mm2. Assume joint efficiency of 75%, allowable tensile strength in the plate 90 MPa. Thickness of the boiler shell plate and diameter of rivet will respectively be

  5. Consider a riveted joint, identify which of the following forms is not present in this lap joint.

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